The COLLINS use case focuses on introducing advanced human–robot collaboration into the lay-up and assembly of composite materials for aircraft interior shells. The overall objective of this use case is to reduce the exposure of operators in tasks involving unhealthy materials (CFRP – Carbon Fibre Reinforced Polymer, resins) while also addressing ergonomic challenges due to the physical effort required and limited accessibility in certain tasks. In parallel, the use case aims to increase the efficiency and reliability of composite ply placement and mechanical assemblies.
The envisioned system enables a single operator, supported by a collaborative robot, to perform complex lay-up and inspection tasks that are currently fully manual. The system will assist in placing the plies, detecting defects, and correcting them. Overall, this case aims to demonstrate how smart manufacturing systems and collaborative robotics can enhance productivity, safety, and quality in the aeronautics composites sector.
End User Collins,
Technical coach and testbed host for this use case is TECNALIA.
This project has received funding from the European Union’s Horizon Europe research and innovation programme under grant agreement nº 101135708. The dissemination of results herein reflects only the author’s view, and the European Commission is not responsible for any use that may be made of the information it contains.
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